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F1-100

F1-100

Printability tester for flexo inks, can also be used for gravure inks. Print width 100 mm.

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Standard delivery time: 6-8 weeks
Article number: 472.000.000 Categories: , , ,

Description

F1-100: printability tester for flexo inks. Can also be used for gravure inks.

Most of the times the 40 mm print width is sufficient, but sometimes a wider print width is desired. This device has its most frequent application in electronics industry. With special inks and/or substrates a wider print can give a better appraisal of the printing quality.

The F1 is universal flexo tester for use with solvent based inks, UV inks and water inks on a range of substrates. The F1 is available with facilities for printing on corrugated board and for gravure printing. Also available as the F1-UV with integrated UV dryer.
•High reproducibility
•Simple to operate
•Consistent results

Worldwide the best printability tester for solvent based, UV curing and water based flexo inks.

Includes gravure mode!

NEW: Now pre-inking of the anilox roller for even better results!

Makes colour strips with flexo or gravure inks which can be used for many purposes.
Specially designed for computerized colour measuring and colour matching systems.
Saves costs because colour matching tests on the printing presses are no longer necessary.

APPLICATIONS
The F1 printability tester produces colour strips suitable for many purposes, such as:
•Measuring colour with colour measuring systems or spectrophotometers.
•Use in colour matching systems, visual appraisal, density measurements, including establishing colour and density tolerances and determination of coverage, wear resistance, scratch resistance, flexibility, adhesion and gloss, ink transfer, light fastness and resistance to chemicals
• Testing print quality.

The F1 tester prints all sorts of coated and uncoated materials:
paper, board, plastic film, cellophane, laminate, labels, textiles etc.

The F1 tester is used in the following industries:
•printing ink, paper and board, printing
•plastics, packaging and labelling
•resins, lacquers and coatings
•raw materials

PROPERTIES
The principal properties of the F1 are:
•Simple to operate and easily movable; very reliable and of sturdy construction for intensive use over a long period; easy and quick to clean.
•Extensive processing possibilities for various substrates and inks; substrate, ink, engraved roller (available in many sorts) and printing form simple and quick to change.
•Makes a two anilox revolution print.
•Can ink in the anilox upto nine times before making a print.
•Can ink the photopolymer up to twenty times before making the print.
•Excellent reproducibility, high degree of simulation of actual practice Electronic printing force and speed control.

OPERATION
The F1 tester consists of a combination of inking section with engraved anilox roller and doctor blade and a printing section with printing form (photopolymer) and an impression cylinder. The substrate is attached to a carrier and placed on the substrate guide, between the printing form and the impression cylinder. When the F1 is activated, the anilox disc and the substrate come into contact with the printing form and the doctor blade contacts the anilox.

With the aid of a pipette, a few drops of ink are applied to the nip between the doctor blade and the anilox. During the print the ink is wiped off and transferred from the anilox disc to the printing form and from the printing form to the substrate. Doctor blade, anilox disc and impression cylinder are then lifted automatically. In the multiple revolution mode the substrate is brought in contact with the printing form after the preset number of revolutions are made.

The substrate is removed for appraisal. The anilox disc, doctor blade and printing form are cleaned. In flexography the printing quality depends very much upon the printing speed, which is therefore adjustable from 0.2 to 1.5 m/s.

A two revolution print is made because this fills the engraved disc as well as possible with ink. The second part of the print is most suitable for evaluation. Between impression cylinder and printing form there is about 4 mm space, so that thick materials, like corrugated board, also can be printed.

The force between the anilox and the printing form and between the printing form and the substrate can be set independently between 10 and 500 N.
In case of the gravure mode the print is made on the substrate which is mounted directly on printing form cylinder.

Features

The F1-100 is a special version with a print width of 100 mm. The device is equipped with driven anilox roller, this way it is possible to ink the anilox roller independently. The device is equipped with driven anilox roller, this way it is possible to ink the anilox roller independently. The F1 consist of a combined inking unit with a doctor blade and anilox roller and a printing unit with a printing form and impression cylinder. The testers are specially developed to print reproducible strips of substrate with flexographic ink. They can also be used for printing in gravure mode for gravure ink. In that case the removable imprint cylinder is not used.

Driven anilox roller, to ink the anilox roller independently. The F1-100 consist of a combined inking unit with doctor blade, anilox roller and a printing unit with printing form and impression cylinder. Especially developed to print strips with flexographic ink. Gravure mode for gravure ink.

•Electronic printing force and speed setting and control
•Flexo or gravure mode selection
•Printing speed: 0.2 – 1.5 m/s
•Anilox force: 10 – 500 N
•Printing force: 10 – 500 N
•Impression cylinder and engraved disc are automatically brought under pressure, printed and lifted
•Doctor blade is automatically placed against engraved disc and lifted
•Maximum substrate thickness: 4 mm
•Printing width on substrate: 40 mm
•Printing length on substrate: 200 mm (2nd print)
•Engraved disc is inked twice
•Anilox can be inked in up to 9 revolutions
•Photopolymer cylinder can be inked up to 20 revolutions

Engraved discs

Several versions are available for the application of different quantities of ink. Special engraved discs can be made on specification.
A full range of gravure printing forms is available.

Flexo: copper, chromium plated or ceramic, laser engraved including banded versions
Gravure: copper, chromium plated different standard layouts or on customer specification
Screen ruling: 40 – 140 l/cm (100 – 360 l/inch)
Volumes: 4 – 28 ml/m²

Doctor blade
•Doctor blade angle: 60o, trailing
•Doctor blade pressure: 6 – 7 N

Printing form and printing cylinder
The F1 tester has several printing forms: solid and screened, in rubber and photopolymer. Customers’ printing forms also can be used. The printing form is attached to the printing form cylinder with cliché (foam) tape.

Substrate carrier
The substrate carrier consists of a strip of plastic, covered with foam and hard polyester.

General
•Complies with EC directives
•Modern styling
•Reliable
•Low initial cost
•Suitable for many substrates and inks
•Easily movable
•Detailed instructions for use

Weight : 35 kg
Size: 30 cm x 65 cm x 40 cm
Electrical rating: 115/230 V – 50/60 Hz

Technical details

Weight:35.00kg
Dimensions(L x W x H):35 cm x 60 cm x 35 cm
Model:472.000.000
Main application:Testing flexo and gravure inks and substrates
Conformance with standards/W-leaflet:ISO 2834-2 / ISO 2836 / ISO 2846-3 / ISO 2846-5
Water bath and temperature:
Speed range and modes:Constant: 0.2 – 1.5 m/s
Forces:Anilox force: 10 – 500 N
Printing force: 10 – 500 N
Substrate requirements:flexible and rigid substrates
Interval time and number:
Printing shafts type and options:1 shaft
Shaft positioning:device driven
Lifting system:device driven
Print length and width:2x 200 x 100 mm²
Printing discs:Chromium plated copper engraved
Ceramic laser engraved
various line rulings and volumes are available
Sector positioning:device driven
Sector type and options:Exchangeable 156 – 171 mm diameter
Doctoring system:Doctor blade, 60° dragging
Dispensing system:
Pre-programmed tests:The (standard) test methods and conditions are preset in the menu
if desired they can easily be changed by the user.
Analysis options:Manually
Interfaces:USB portal
Software updates:Possible
Data export options:Possible, importable to each Windows program
Inks or liquids:Flexo and gravure inks
Inking speeds:0.2 – 1.5 m/s
Inking programs:Number of doctoring revolutions 0 – 9
Number of revolutions before print 0 – 20
Top rollers:
Maintenance:For average use a service check once a year is recommended. The annual maintenance and calibration of the tester can be carried out by IGT Testing Systems or companies authorized by IGT Testing Systems. Information can be obtained from your supplier or the local agent.
Compatible instruments:421.000.100 F1 Basic
432.000.100 F1
432.00.600 F1 Corrugated
439.000.100 F1-UV
439.000.200 F1-LED-UV 395 nm
439.000.300 F1-LED-UV 365 nm
Measurement range:
Light source/ power/angle:
Volume:
Shelf life:
Use life:
Description of property:
Cleaning:Device is equipped with cleaning mode for anilox and printing forme.
Power Supply Requirements:115/230 V / 2.5 AT / 50-60 Hz/ 250 VA
Guarantee:Standard one year
Space requirements:0.7 m²
Standard delivery time:6-8 weeks

 

Downloads

You can download the brochure here.

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