{"id":20791,"date":"2019-03-15T12:54:40","date_gmt":"2019-03-15T12:54:40","guid":{"rendered":"https:\/\/www.igt.nl\/surface-characteristics\/"},"modified":"2024-03-04T11:26:06","modified_gmt":"2024-03-04T11:26:06","slug":"surface-characteristics","status":"publish","type":"page","link":"https:\/\/www.igt.nl\/sg\/laboratory-testing\/surface-characteristics\/","title":{"rendered":"Surface characteristics"},"content":{"rendered":"

[vc_row][vc_column][vc_column_text]<\/p>\n

Pick Test (ISO 3783):<\/h3>\n\n\n\n\n\n\n\n
What<\/td>\nDetermination of resistance to picking.<\/td>\n<\/tr>\n
Why<\/td>\nThis test is especially important for papers and boards which are to be printed in lithographic offset or letterpress, because the inks used in these techniques traditionally have a high viscosity and high tack values.<\/td>\n<\/tr>\n
How<\/td>\nAn accelerated speed method for determining the surface strength in terms of the pick velocity and pick resistance of coated and uncoated paper and board, and in terms of the delamination resistance of the liner on paperboard, by simulating the behaviour in the printing process.<\/td>\n<\/tr>\n
Calculation<\/td>\nThe results are automatically analysed and shown in the display of the IGT Amsterdam<\/a>: pick distance in mm, pick velocity and resistance in m\/s.<\/td>\n<\/tr>\n
Note<\/td>\nThis test method is explained in W31-leaflet<\/a>.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n

Roughness Bendtsen (ISO 8791-2):<\/h3>\n\n\n\n\n\n\n\n
What<\/td>\nA measure of the rate at which air will pass between a flat circular land and a sheet of paper or board when tested under specified conditions and at an operating pressure.
\nIt is expressed in millilitres per minute.<\/td>\n<\/tr>\n
Why<\/td>\nA rough surface has impact on printability: it may cause dot gain, as a result of which less detail is visible in the printing image.<\/td>\n<\/tr>\n
How<\/td>\nClamping a test piece between a flat plate and a circular metal land on a Bendtsen tester. Supplying air at a nominal pressure of I,47 kPa to the space enclosed inside the land and measuring the rate of air flow between the land and the test piece. The higher the measured value, the rougher the surface.<\/td>\n<\/tr>\n
Calculation<\/td>\nReport the average of 10 significant values and the standard deviation of both front and back.<\/td>\n<\/tr>\n
Note<\/td>\nThis method is mainly accurate for uncoated substrates that have had no special calender treatment.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n

Evenness PPS (ISO 8791-41, TAPPI T555):<\/h3>\n\n\n\n\n\n\n\n
What<\/td>\nThe evenness of the substrate\u2019s surface measured with a pressure of 1 MPa, expressed in \u00b5m.<\/td>\n<\/tr>\n
Why<\/td>\nA very even surface has impact on printability: it allows for finer screens, as a result of which more detail may be visible in the printing image. However, it may also lead to slippage or blocking in a stack of paper.<\/td>\n<\/tr>\n
How<\/td>\nWith a Parker Print Surf (PPS) tester a cylinder is pressed against the substrate and the amount of air that leaks with a defined pressure is a dimension for the evenness of the substrate\u2019s surface. The results of each measurement are converted into \u00b5m.
\nThe lower the measured value, the more even the surface.<\/td>\n<\/tr>\n
Calculation<\/td>\nReport the average of 10 significant values and the standard deviation of both front and back.<\/td>\n<\/tr>\n
Note<\/td>\nThis method is used for coated substrates as well as uncoated with a special calender treatment.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n

Dennison wax pick test (TAPPI T459):<\/h3>\n\n\n\n\n\n\n\n
What<\/td>\nTo determine the susceptibility to picking. The picking resistance is expressed in so called critical wax strength.<\/td>\n<\/tr>\n
Why<\/td>\nThe surface should be able to resist the tack of printing ink.<\/td>\n<\/tr>\n
How<\/td>\nA stick of hard wax, identified according to a defined wax pick strength, is made viscous above a flame and placed upright on the substrate\u2019s surface. After 15-30 minutes have passed, the wax is removed, keeping the stick upright at all times. Both the substrate\u2019s surface and the wax stick are checked: is the substrate damaged and\/or are particles of the substrate visible on the wax stick? The highest value that causes no damage to the substrate is called the critical wax strength.<\/td>\n<\/tr>\n
Calculation<\/td>\nReporting the average of 10 significant values and the standard deviation of both front and back.<\/td>\n<\/tr>\n
Note<\/td>\nGenerally, the values underneath are taken as a guideline<\/p>\n

Dennison\u00a0 \u00a0 High gloss\u00a0 \u00a0 coated\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 uncoated
\nwax\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0coated
\nstrength\u00a0 \u00a0 \u00a0 \u00a03A-8A\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a06A-11A\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a05A-10A<\/p>\n

 <\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n

Air permeability Bendtsen (ISO 5636-3):<\/h3>\n\n\n\n\n\n\n
What<\/td>\nThe air permeability (porosity) of a substrate indicates the amount of air that, as a result of a difference in air pressure on both sides, passes through a defined area of the substrate within 5 seconds. It is expressed in \u00b5m\/Pa s and\/or in ml\/min.<\/td>\n<\/tr>\n
Why<\/td>\nThe amount of air passing through the substrate has an impact on certain strength aspects, choice of ink (coldset) as pertaining to ink absorption and the folding of the printed matter (when air needs to be able to escape)<\/td>\n<\/tr>\n
How<\/td>\nWith a Bendtsen air permeability tester the substrate is clamped between the measuring heads and a defined airflow is passed through a defined area with a constant pressure. The substrate is kept on its place during an average of 5 seconds or until a difference in air pressure is detected.<\/td>\n<\/tr>\n
Calculation<\/td>\n\"\"
\nResults in \u00b5m\/Pa.s are calculated and may be converted to ml\/min.Report the average of 10 significant values and the standard deviation.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n

Coefficient of Friction horizontal plane (ISO 15359, TAPPI T549 and T816):<\/h3>\n\n\n\n\n\n\n\n
What<\/td>\nDetermination of static and dynamic coefficient of friction.
\nThe static CoF is the force needed to initiate movement.
\nThe dynamic CoF is the force needed to keep the substrate moving.<\/td>\n<\/tr>\n
Why<\/td>\nThe higher the CoF the lower the risk of unwanted sliding. This is of importance on the press and with finishing, but also with transportation.<\/td>\n<\/tr>\n
How<\/td>\nEr wordt gemeten met een Bendtsen luchtdoorlatendheid tA strip of paper or board is mounted on a horizontal plane. A sled of known dimensions and weight is clad with the same substrate and is set into motion with a friction tester or tensile tester with a fixture.<\/td>\n<\/tr>\n
Calculation<\/td>\nBoth the static and dynamic CoF can be calculated:<\/p>\n

Static, \u00b5s = As\/(B*9.808*10-5m\/sec2)<\/p>\n

Dynamic or kinetic, \u00b5k = Ak\/(B*9.808*10-5m\/sec2)<\/p>\n

where:
\nAk = the average force during a constant movement in gf
\nB = weight of the sled in g<\/p>\n

Report the average of a minimum of 5 significant values and the standard deviation in both MD and CD.<\/td>\n<\/tr>\n

Note<\/td>\nThis test is designed for uncoated substrates (T 549) and packaging materials (T 816).<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n

Coefficient of Friction inclined plane (TAPPI T815 om-95)::<\/h3>\n\n\n\n\n\n\n
What<\/td>\nDetermination of the static CoF expressed \u00b0 angle and in tangent angle.
\nThis test relates to the angle of inclination at which the substrate starts to slide.<\/td>\n<\/tr>\n
Why<\/td>\n\n

The higher the CoF the lower the risk of sliding. This is mainly of importance during transportation.<\/p>\n<\/td>\n<\/tr>\n

How<\/td>\nThe substrate is mounted on a sled and on a table that may rotate to an angle
\nof 90\u00b0. The table starts to rotate mechanically and is stopped at the first
\nmoment of sliding. The angle of inclination and the tangent corner can be read
\nfrom a scale.<\/td>\n<\/tr>\n
Calculation<\/td>\nReport the average of a least 5 significant values and the standard deviation in both MD and CD.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n

Abrasion test dry and wet (Tappi T476):<\/h3>\n\n\n\n\n\n\n\n
What<\/td>\nResistance of the substrate to abrasion (loss of paper or board) The results are
\nexpressed in mg..<\/td>\n<\/tr>\n
Why<\/td>\n\n

During handling the substrate may get in contact with materials that chafe the surface and thus cause damage.<\/p>\n<\/td>\n<\/tr>\n

How<\/td>\nA sample of the substrate is mounted on a rotating disc and abraded with a
\nconstant pre-set force.<\/td>\n<\/tr>\n
Calculation<\/td>\nThe loss of mass is calculated as follows:<\/p>\n

Abrasion loss = 1000 L\/R<\/p>\n

where
\nL = air dry material removed, mg
\nR = counter reading<\/p>\n

Report the average of a least 2 significant values and the standard deviation.<\/td>\n<\/tr>\n

Note<\/td>\nFor this test we make use of a Hanatek rub\/abrasion tester. This is a deviation
\nfrom the official Tappi standard.
\nSee also rub-off as described under interaction with fluids\/printability.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

[vc_row][vc_column][vc_column_text] Pick Test (ISO 3783): What Determination of resistance to picking. Why This test is especially important for papers and…<\/p>\n","protected":false},"author":1,"featured_media":20713,"parent":20817,"menu_order":0,"comment_status":"open","ping_status":"open","template":"","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"class_list":["post-20791","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nSurface characteristics - IGT Testing Systems<\/title>\n<meta name=\"description\" content=\"Roughness Bendtsen, evenness PPS, Pick, Air permeability, Coefficient of Friction horizontal\/inclined plane, Abrasion dry\/wet. 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